With the in-depth promotion of the national "dual carbon" strategy, high energy-consuming industries are facing enormous pressure to save energy and reduce carbon emissions. As major energy consumers, mining enterprises generally encounter issues such as high energy consumption, extensive management, and lagging data. According to statistics, in the ore beneficiation process, the electricity consumption in core procedures such as crushing, screening, and grinding often accounts for more than 70% of the total energy consumption of the entire plant. However, most enterprises still remain at the "total metering" stage, unable to accurately determine the energy efficiency level of individual equipment, making it difficult to detect "leakage and waste". This lack of data support for energy-saving technological transformation leads to high operating costs. Therefore, mining enterprises urgently need a scientific, efficient, and precise energy consumption monitoring solution to achieve fine management of energy consumption, tap into energy-saving potential, reduce operating costs, and enhance their competitiveness in the market.

In response to the national call for green mines, Mantu, leveraging its profound technical expertise and extensive practical experience in the field of industrial IoT, has introduced an energy consumption monitoring solution tailored for mining enterprises. This solution aims to facilitate energy consumption visualization for mining enterprises, driving a shift in their management model from traditional "extensive management" to modern "data-driven" practices. Through device-level data analysis, enterprises can gain a deep understanding of the energy consumption of each individual device, enabling them to optimize production scheduling, rationally arrange production tasks, avoid operating equipment at low efficiency, and enhance energy utilization efficiency. Simultaneously, by utilizing digital means, enterprises can fully tap into energy-saving potential, identify key aspects and potential issues of energy consumption, and adopt targeted energy-saving measures to reduce overall energy consumption. This not only aids enterprises in reducing operational costs and enhancing economic benefits but also bolsters their competitiveness in the market, laying a solid foundation for the green transformation and sustainable development of the enterprise.

Application products

Given the complex on-site environment and difficulties in wiring at mines, the MTD46-1-0A remote acquisition terminal and MTB46-4-2A 4G digital signal acquisition instrument are selected due to their high reliability, strong anti-interference capability, and ease of deployment.

1. Industrial-grade protection: network port isolation protection, anti-static and anti-surge protection for RS485 interface, ensuring stable operation in the strong electromagnetic interference environment of mines.

2. Reduce investment and increase efficiency: Compared to traditional solutions, the initial investment is reduced by more than 50%, and the cloud platform is free for life.

3. Rapid deployment: Eliminate the need for cabling and server debugging, enabling immediate connection upon power-up, and shortening the deployment cycle from months to weeks.

4. Wide temperature and voltage range: Adapt to the harsh environment of outdoor mining areas and distribution rooms.

Solution Advantages

The mine energy consumption monitoring solution adopts an innovative model that "reduces hardware investment through cloud deployment, achieves lossless transformation with lightweight terminals, and reduces usage costs through a free software platform". The initial investment is reduced by more than 50%, the deployment cycle is shortened to only 1-2 weeks, and the system does not require a local server. The terminal is maintenance-free, and with a software platform that offers lifelong free upgrades, the subsequent operation and maintenance costs are almost zero. With "low cost, high compatibility, and fast deployment" as its core competitiveness, it achieves energy consumption data visualization, informationization of management processes, and precise energy-saving strategies, providing a reproducible and easy-to-implement green transformation solution for mines and high-energy-consuming enterprises.